
Scratch Building Basics
for Homebuit Aircraft
The purpose of Scratch Building Basics for Metal Aircraft video is to expose you to the world of building a metal plane from plans, demonstrated by one of the most considerate pair of builders you will find anywhere, Mark Townsend and David Barth (owners of Can-Zac Aviation Ltd the Canadian distributor for Zenith Aircraft Company).
This 2 DVD video is divided into the following chapters for easy navigation:
-From Plans to Form Blocks
-Creating Cutting Blocks and Form Blocks
-Producing the Metal Rib Blanks
-Deburring and Polishing Techniques
-Forming Ribs
-Fabricating the Rudder Spar
-Fabricating the Rudder Horn
-Fabricating the Rudder Skins
-Creating a Full Size Wing Rib
-Tips, Tricks and Techniques
Mark and David take you through each step of the process required to create the components needed to build a Zenith rudder. A rudder was chosen because it contains nearly all of the components that are needed to complete the remaining parts of an airframe: ribs, spar, skin, control horns, etc. The presentation begins with just raw materials and common tools. By the conclusion of the 2 DVD set, you will have witnessed all of the internal rudder components completed and will now be at the point that kit builders start their rudder project - ready to assemble these components into a finished rudder. This next step of rudder assembly is detailed in the companion DVD video from HomebuiltHELP entitled Metalworking101.
Watching Scratch Building Basics for Metal Aircraft is an excellent way to determine if building a homebuilt aircraft from scratch is right for you... you will obtain a full understanding of the trials, tribulations, joys and successes that this type of building process entails. Many builders have attempted this journey without fully understanding the challenges - and waste time and money when things don't go as planned. This video presentation takes the mystery out of this journey! Whether you are just curious what goes on in garages around the world - or if you are serious about getting started building your own plane from scratch - you can't watch these guys at work and not learn something that might change the way you think about the process and people that build their own planes from scratch!
RELATED LINKS:
- ...from the 'sheet metal' Category
- > Sheet Metal Handbook
- > Aircraft Metal Working 101
- > Polishing Aluminum Aircraft
- > Standard Aircraft Handbook
- > Aircraft Structural Technician
- > Building Metal Aircraft
- > Shaping Aluminum With Handtools
- > Scratch Building Basics for Homebuit Aircraft
- > Aircraft Sheet Metal
- > Shaping Aluminum Wheel Pants
- ...from the 'self design' Category
- > Speed with Economy
- > Construction of Tubular Steel Fuselages
- > Structures & Materials Library
- > Detail Design Manual
- > Composite Basics
- > Bede on Design
- > Airfoil Selection
- > Practical Guide to Performance and Design
- > Airplane PDQ
- > Scratch Building Basics for Homebuit Aircraft
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